Graphitic Corrosion

Graphitic Corrosion

8.25-inch ID cast iron water pipe.

Ferritic-pearlitic gray cast iron.

Buried in soil.

The 8.25-inch ID water pipe was part of a riser serving a sprinkler system. The pipe, which was buried underground, had fractured into two sections.

Service Life
The cast iron piping had been in service for approximately 30 years.


Examination of a longitudinal cross-section of the pipe wall (shown above) revealed several regions of severe localized corrosion. The iron constituent of the cast iron had dissolved away, leaving only a layer of brittle and weak graphite. This cast iron deterioration is known as graphitic corrosion. A metallographic examination of a cross-section transverse to the fracture surface revealed the presence of a wall thickness composed entirely of graphite. The remaining graphite is extremely brittle and weak. As a result, slight loading imposed upon the pipe could result in the fracture of the pipe.